Custom Expansion Card Deck Printing
Thinking of extending your favorite aspects of an existing card game, or creating a brand-new expansion pack for a popular title? Our custom expansion deck printing services have got it covered! At QinPrinting, we offer full card and deck customization made with premium materials, alongside expert support from design to delivery, so we can bring your expansion pack to life and to the table.
Custom Expansion Card Deck Instant Quote
How to Get Started
Choose the Right Paper for Your Cards
We make our cards from high-quality printed paper. The type of paper used depends on the cards, what is printed on them, and what their purpose is. The most common paper options for making a custom deck of expansion cards are:
- 300 gsm / 110 lb art paper
- 350 gsm / 129 lb art paper
- 310 gsm / 114 lb black core paper
| Paper | Weight | Thickness (mm) | Thickness (pt) |
|---|---|---|---|
| Premium Cardstock | 250gsm | 0.28mm | 11pt |
| Premium Cardstock | 300gsm | 0.36mm | 14pt |
| Premium Cardstock | 350gsm | 0.405mm | 16pt |
| Black Core Paper | 310gsm | 0.325mm | 13pt |
Surface Finishes That Make a Difference
The surface finish on your fan art cards is essential not only for aesthetics but also for durability. Elevate your cards with these professional and appealing finishes:

A non-glossy coating on both sides that offers a textured feel.

A glossy coating on both sides with a subtle texture.

A smooth, velvety matte film applied to both sides, offering durable, non-reflective finish.

A shiny film applied to both sides, giving the card a sleek, high-gloss appearance.

A glossy finish applied to specific areas for a bold and distinct look.

Metallic gold foil pressed onto the card for an elegant, eye-catching detail.

Metallic silver foil applied to the card, adding a sleek, reflective accent.

Raised designs for added texture and elegance.

Metallic foil applied to the edges of the card, creating a premium and polished look from every angle.

Printed on holographic paper, which reflects rainbow-like colors when viewed from different angles.
Custom Card Deck Sizes
We use die-cutting to make our cards. This involves making a cutting mold. We have the following size molds always in our stock:
Using our standard pre-made molds is the most cost-effective method. But if you need a custom size, that’s not a problem! It simply means that we’ll need to prepare a special mold, which incurs a small additional fee. We can make cards of any thickness desired; for example, with children’s cards that need to be a bit more robust, we can glue two sheets together to make a sturdier custom deck of cards.
Custom Card Boxes for Pun Cards
Complete your expansion card collection with custom printed card boxes! Aside from protecting your cards, the boxes can be fully customized to match all your design needs, making them perfect for sets, retail packaging, or promotional bundles. We also offer options for every style and budget, from compact tuck boxes to premium rigid packaging.
What Is an Expansion Deck?
Expansion decks are supplementary card sets designed to enhance the core game. They add new mechanics, characters, scenarios, or content, and are often used for:
- Board game expansions
- Trading card game (TCG) add-ons
- New quiz questions, flashcard topics, or exercises
- Promotional bonus packs
How Expansion Card Decks Are Used
Our custom expansion card decks are perfect for:
- Board and card game publishers creating new content for existing games
- Indie developers releasing stretch goals or bonus content for crowdfunding campaigns
- Educators updating flashcards or training decks with new topics
- Companies adding modular learning tools to internal programs
FAQs
What is the minimum order quantity?
200 decks.
Do I need to include the full deck or just the new cards?
There’s no need to print the full deck if you don’t wish to! We can print either the expansion cards only or the complete deck, including both base and expansion cards. You can also choose to print the new cards separately, or combine everything into one set with custom packaging.
Can you match the size of my original deck?
Yes, we can match your original card size exactly. If you’ve printed with us before, simply reference your previous order. If not, you can provide the exact dimensions or send us a physical sample of your base deck. We’ll use that to ensure the expansion cards are cut to the same size, with consistent edges and corners.
Can you help me design my expansion card deck?
What's the best card size for an expansion deck?
Many customers prefer 2.5″ x 3.5″ (standard playing card size) or 3″ x 3″ for a compact and elegant look.
Can I include instructions or branding on the packaging?
How much do custom expansion card deck cost?
Prices depend on size, quantity, materials, and finishes. Use our online quote calculator or contact us for a quick quote.
How long does production take?
The production timeline typically ranges from 2 to 3 weeks, depending on the complexity of your order. Shipping times vary by location, but we provide estimated delivery dates upon order confirmation.
Do you ship internationally?
Yes, we ship worldwide! Whether you’re self-publishing a expansion card deck from your home studio or distributing through a store overseas, we have reliable logistics partners all around the world to deliver your order to where it needs to go.
Why Print Expansion Card Decks with QinPrinting?

Premium Quality Printing
We combine years of experience with state-of-the-art printing technology to deliver the best results.

Eco-Friendly Options
FSC-certified paper, soy-based inks, and recyclable packaging available on request.

Quality Control
We implement rigorous quality checks, including weight-checking the final package.

Free File Checks
Our expert team will review your files at no extra charge, ensuring they're ready for print.

No Die-Cut Charges
We won't charge for die-cut molds if you select our card molds.
QinPrinting Reviews
I collected memories from 100 friends and family members, and added to it , along with 250 photos.
I had a quote from Mia at QinPrinting and was so impressed with the efficient communication and excellent price. I decided to go for it, despite my concerns about delivery and turn around.
Mia was amazing throughout the process and everything happened just as she said. The printing of 200 A4 books with 200 pages was completed within the week. The order arrived within a week of dispatch. I was so impressed with the quality. The books were given out at the memorial last weekend and everyone loves them ! Thank you so much for the excellent services. If anyone is thinking about it , I would say - I can 100% recommend - a fantastic company and a wonderful book !!! Thank you
Printing was top quality.
Talk to Us!
Ready to print your expansion deck, or have questions about matching your original cards?
Our team is here to help with price quotes, file setup guidance, packaging suggestions, and anything else you may need.